Robotic welding has become a significant development to suit welding process requirements. Each method of robotic vs. hand welding has distinct advantages and disadvantages. So what are the benefits of each method, and how does it operate? What you should know is as follows.
Robotic welding is exactly what it sounds like—the automation of the welding process using robots. Robotic welding comes in two flavours: completely automated and semi-automated. Robotic welding that is entirely automated uses robots to move metal through each step. A worker loads the metal for semi-automated robotic welding and then unloads it once finished. Robotic welding has several benefits, including:
- Increased output: Robots are more productive and efficient than humans since they can do several welds at once and operate more swiftly and correctly.
- Better quality: Robotic welding produces work of the highest caliber and is incredibly dependable. Robots carry out activities with exact precision that can be repeated, making them very reliable and effective.
- Safety: The conditions for welding are frequently harsh and polluted with fumes. Robotic welding aids in removing worker hazards. Because of the efficiency and accuracy of robotic welding,
- Cost savings: Robotic welding, regardless of the type, uses fewer human workers, and less material is used and lost during the welding process, saving money.
Robotic welding has significant drawbacks as well, including:
- Modifications: The robots need to be modified when you need to change the material you’re welding, which may cost money and time.
- Troubleshooting: If your business depends on robotic welding, it could be tricky if there are robot-related technical problems. This is why Rhino offers full in-house solutions allowing for quick troubleshooting and part replacement.
- Large expense: Although you won’t need to hire as many people, the initial setup and upkeep will come at a high upfront cost.
Overall, robotic welding produces more straightforward, reproducible welds than manual welding.
Manual welding is still a common and efficient technique in which humans rather than machines execute the welding. Manual welding has some benefits, including:
- Flexibility: Compared to machines, people are far more capable of adapting and performing various welds.
- Human judgement: People will notice if there is a problem with the machinery, but robots will continue to function.
- Substitution: One of your employees can be substituted for another if they are ill or unable to work. In contrast, if a robot isn’t functioning, it must be fixed before production can resume.
Manual welding has several drawbacks, including:
- Human error: A human injury may be seriously detrimental in a potentially dangerous welding environment. A robot can be fixed and not be damaged as a person can.
- Lower output: Humans accomplish welding tasks more slowly than robots do, which slows down productivity.
- Less accurate: Compared to manual welding, robotic welding is typically far more exact.
In general, manual welding is most effective for slightly more complex welds.